Blog / FAQs / What Solar Charge Controller Do I Need for Lithium Batteries?

What Solar Charge Controller Do I Need for Lithium Batteries?

August 28, 2023 | Dragonfly Energy

To charge lithium batteries with solar, you need a solar charge controller that supports your battery bank’s voltage and provides the charging settings recommended for its chemistry. For most RV, boat, and off-grid systems using Dakota Lithium LiFePO4 batteries, we recommend a properly sized MPPT controller with a LiFePO4 charging profile or adjustable settings programmed to the appropriate charge profile.

For a 12V Dakota Lithium battery, we generally recommend a charging voltage of 14.4V. But charging voltage is only part of compatibility: charging current, absorption time, and float settings are important.

We’ve been supplying solar power systems for years and helping thousands of customers power their lives off-grid. Here’s what to look for in a solar charge controller for lithium batteries, how to match it to your panels, and when an MPPT controller makes sense for your system.

Can You Charge Lithium Batteries With Solar Panels?

Yes. In fact, lithium batteries excel in solar installations with the correct solar charge controller. Solar panels can charge lithium batteries when connected through suitable charging equipment.

You do not need a special solar panel made specifically for lithium batteries. The important match is between the battery and the controller’s charging profile, while the panels must meet the controller’s input specifications.

A portable power station like our PS2400 may already have a solar charger built in. In that case, use its specified solar input and follow its panel compatibility requirements rather than adding an external battery charge controller.

2,048Wh LiFePO₄ Capacity

The Dakota Lithium PS2400 has a solar charger built-in. Plug in your panels and start charging!

What Does a Solar Charge Controller Do?

A solar charge controller is basically a battery charger powered by solar panels. It manages charging as sunlight, battery voltage, and electrical demand change throughout the day.

Its primary job is to keep charging within the battery’s requirements and reduce charging as the battery fills. An MPPT controller also converts higher panel voltage into lower battery charging voltage, increasing charging current in the process. PWM controllers regulate charging differently, which we’ll explain below.

The battery’s internal battery management system (BMS) provides another layer of protection. However, it does not replace the controller’s job of regulating normal charging but rather protects the battery if inappropriate electrical conditions occur.

How Can You Tell If a Solar Charge Controller Is Lithium Compatible?

Lithium batteries come in multiple different chemistries which require different charge profiles. Most deep-cycle lithium batteries for solar, and all of our Dakota line, use LiFePO4 chemistry, so look for a LiFePO4 charging profile or user-adjustable settings that meet your battery manufacturer’s requirements.

Then confirm that the controller supports your battery bank’s nominal voltage, such as 12V, 24V, or 48V. Some controllers will be able to charge multiple battery voltages, but some are specific to one battery bank voltage, so it’s important to select the right controller voltage.

Check the Charging Settings, Not Just the Voltage

Next, each charge controller should have the following features or settings for its charge profile. Depending on the unit, these settings might be adjustable or might be part of a preset profile. Preset profile numbers are usually not changeable but should be published by the manufacturer.

Here is a list of settings or features to verify for LiFePO4 chemistry lithium batteries like our Dakota line.

Setting or Feature

What to Verify

Battery bank voltage

The controller supports the bank’s nominal voltage and is configured correctly. Some can select different voltages

Bulk/absorption voltage

The charging target matches the battery’s specifications. Dakota Lithium’s general recommendation for its 12V LiFePO4 batteries is 14.4V.

Absorption duration

The controller does not apply an unnecessarily long lead-acid absorption stage. Use the battery manufacturer’s recommended duration or termination method. We recommend a fixed 30min to 1 hr max time for Dakota Lithium

Float voltage

Use the battery manufacturer’s approved float setting, or disable float where specified and supported. Do not assume every lithium battery requires the same approach. Dakota Lithium should float at 13.5 – 13.6V

Maximum charging current

Total current from solar and any other simultaneous chargers stays within the battery bank’s permitted limits.

Equalization/desulfation

Lead-acid equalization and high-voltage recovery modes need to be disabled for lithium batteries and can cause damage if they are enabled.

Temperature compensation

Disable lead-acid voltage temperature compensation for LiFePO4 unless the battery manufacturer explicitly specifies otherwise.

These settings work together. Selecting 14.4V alone does not establish that every other part of a charger’s profile is appropriate. Follow the documentation for your exact battery model, including any model-specific instructions that differ from general guidance.

graphic showing how to Match both sides of your solar charge controller

Can You Use a Lead-Acid Solar Charge Controller With Lithium Batteries?

Sometimes, but only if its complete charging behavior meets the lithium battery’s requirements and equalization and temperature compensation can be disabled.

A programmable controller originally used with lead-acid batteries may be suitable after reconfiguration. A fixed lead-acid controller may apply unsuitable equalization, temperature compensation, or charging-stage behavior. Conversely, it is inaccurate to say every lead-acid controller will fail to charge lithium because its voltage is always too low.

If you cannot verify or adjust the necessary settings, replace the controller with one with a documented LiFePO4-compatible profile.

PWM or MPPT: Which Solar Charge Controller Is Better for Lithium Batteries?

Either technology can charge a lithium battery if its voltage, current, and charging profile are appropriate. MPPT describes how the controller harvests solar power; it does not automatically guarantee lithium compatibility.

A PWM controller uses rapid switching to control the charge into the batteries and near full load basically connects the solar panels directly to the batteries. Its basically a smart switch that disconnects the panels and stops charging when the battery gets near full. This means that the panels need to be closely matched to the battery voltage, and they may not operate in their most efficient range.

An MPPT controller is a much more complicated piece of electronics that physically changes the power from the solar panel and never directly connects the solar panels and the batteries together. While this has some efficiency loss in the electronics, it allows the panel to operate in a much more efficient way at its “maximum power point”. Overall, this can harvest significantly more power from the panels and allow a much wider range of solar panel voltages.

For most new RV, marine, and off-grid installations, we recommend an MPPT solar charge controller for lithium batteries. Victron SmartSolar controllers offer adjustable charging settings and Bluetooth monitoring, making it easier to configure the system and see what it is doing.

Do My Solar Panels Need to Match My Lithium Battery’s Voltage?

With a suitable MPPT controller, the solar panel voltage does not need to match the battery’s nominal voltage. The controller must support the battery bank, and the complete array must stay within its PV input requirements.

For example, a solar array operating around 40V can charge a 12V battery through an appropriate MPPT controller. A panel described as “48V” does not automatically require a controller designed for a 48V battery bank.

With a PWM solar charge controller, the solar panels need to closely match the batteries and cannot be much higher than the PWM voltage limit.

When selecting a solar panel for lithium battery charging, check:

  • Open-circuit voltage (Voc): The array’s highest voltage, adjusted for cold weather, must remain below the controller’s maximum.

  • Operating voltage (Vmp): The array must provide sufficient voltage for charging, including when hot panels produce lower voltage.

  • Short-circuit current (Isc): The array must remain within the controller’s PV current limit.

Series wiring adds panel voltages; parallel wiring adds current. Evaluate the complete array configuration. The Victron models discussed here step voltage down rather than boosting a low-voltage panel to charge a higher-voltage bank, so they need to be higher than the battery voltage.

What Size Solar Charge Controller Do I Need for Lithium Batteries?

First, confirm the correct battery voltage and charging profile. Then size the controller for both the solar input and battery charging output. The battery input current is usually the limiting factor that needs to be sized appropriately.

A useful starting calculation is:

Approximate battery charging current = solar array watts ÷ battery charging voltage

For example, 300W ÷ 14.4V is approximately 20.8A before conversion losses. Current can be higher at a lower battery voltage, so a 30A MPPT controller is a practical starting choice for that array, subject to its other specifications.

⚠️ Do not size an MPPT controller solely from the amps printed on a panel. Its battery-side current can be higher than panel-side current because it converts voltage.

Example Sizes for a 12V Lithium Battery Bank

Solar array

Starting controller choice

Published nominal PV power at 12V

100–200W

Victron SmartSolar 75/15

220W

250W

Victron SmartSolar 100/20

290W

300–400W

Victron SmartSolar 100/30

440W

600W

Victron SmartSolar 100/50

700W

These examples assume suitable panel voltage and current. Also check the battery’s maximum charging current, cable sizing, circuit protection, and installation requirements. A small lithium battery may require a lower charging-current limit even when the controller can deliver more.

Victron’s model numbers describe PV voltage and charging current: a 100/30 accepts up to 100V PV open-circuit voltage and delivers up to 30A of battery charging current. Its supported battery voltages are a separate specification.

Some controllers permit intentional panel oversizing and limit peak output, called clipping. That does not allow you to exceed PV voltage or short-circuit-current limits. For example, a 75/15 can deliver only up to 15A of charging current even if connected to an approved oversized array.

⚡️ Dakota Lithium offers a  Victron collection and can order the full Victron range. For larger controllers or help checking an array, feel free to contact our team. 

Victron SmartSolar charge controllers

Can I Connect a Small Solar Panel Directly to a Lithium Battery?

No, we never recommend connecting a solar panel directly to a battery. Even a small unregulated solar panel can damage a battery by overcharging it over time, drawing power at night, or causing catastrophic failure if its internal blocking diodes fail.

If a panel kit or power station already includes the correct regulation, a separate controller may not be needed. Otherwise, use a compatible controller unless the manufacturer explicitly approves the exact direct-connect combination and operating conditions. The BMS should not be used as the routine charging regulator.

Should You Use One Solar Charge Controller or Multiple Controllers?

One appropriately sized controller is often a good choice when panels have similar electrical characteristics and receive similar sunlight. Multiple controllers become useful when different parts of the array operate under different conditions.

Consider an RV roof where an air conditioner shades one group of panels while another stays in full sun. Separate MPPT controllers let each group operate at its own maximum power point. This can increase total energy harvest compared with combining groups that need different operating points. The benefit depends on the wiring, shade pattern, and panel characteristics; a second controller does not guarantee an improvement.

Separate controllers are also worth considering for different panel types, future additions, or arrays facing different directions. They can also provide some redundancy if one controller stops working.

Each controller should have its own solar array, but their battery outputs can charge the same bank through correctly designed wiring and protection. All the chargers need to use the same charging settings and keep the combined charging current, including other chargers, within the battery bank’s limits.

Compatible Victron SmartSolar units can synchronize charging stages through VE.Smart Networking. However, each still has its own current limit; that network does not impose one shared maximum charging current.

Is a Solar Charge Controller Also a Battery Monitor?

A controller can show useful charging information about the solar charge but does not measure everything happening in your battery bank.

For a useful estimate of remaining charge, use a properly installed and configured shunt-based monitor, such as the Victron SmartShunt battery monitor. It tracks current entering and leaving the bank and calculates state of charge. Correct wiring, settings, and synchronization matter for accuracy.

Choose a Solar Charger That Fits Your Lithium Battery System

Start with the battery’s chemistry, voltage, and charging requirements. Then select a controller that can accept your solar array and deliver an appropriate charging current. Battery capacity should reflect your energy use and desired time between charges, rather than a fixed ratio of panel watts to battery amp-hours.

Whether you are adding solar to an existing RV or putting together an off-grid power system, we can help match Dakota Lithium batteries with appropriate charging equipment. Send our sales and technical support team your battery model, panel specifications, and proposed layout so we can help you choose the right controller and settings.

Shop Dakota Lithium Off-Grid Power Systems

How To Choose a Lithium Battery for RVs, Campers & Vans
July 9, 2024

How To Choose a Lithium Battery for RVs, Campers & Vans

Read more

Is Lithium Trolling Batteries Right For Your Needs?
February 13, 2024

Is Lithium Trolling Batteries Right For Your Needs?

Read more

Mixing Battery Sizes and Chemistries
December 29, 2023

Mixing Battery Sizes and Chemistries

Read more

Be The First to Know

Get access to exclusive deals, hear about new products before anyone else, and enjoy tips, tricks, and DIY hacks from our community of experts.